Homogeneous mixing and dispersing emulsifying pump

Homogeneous Mixing Dispersing Emulsifying Pump

Product Introduction:

Homogeneous Mixing Dispersing Emulsifying Pump is a piece of equipment that efficiently, rapidly and uniformly disperses one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Typically, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. The three-stage in-line shear pump generates strong kinetic energy through the high tangential speed and high-frequency mechanical effects produced by the high-speed rotation of the rotor, enabling the materials to undergo comprehensive effects such as strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid) and foams (gas/liquid). The horizontal in-line three-stage shear pump enables the immiscible solid phase, liquid phase and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives. Through the circulation of the high-frequency shear pump, stable high-quality products are finally obtained.

The ECL3000 series horizontal in-line three-stage shear pump can produce emulsions and suspensions with relatively large particle sizes but a narrow particle size distribution range. It has a high shear rate, which ensures the stability of the mixture.
Different working heads (stator + rotor) of the horizontal in-line three-stage shear pump are suitable for different process and fluid requirements.

Product Features:
1. The working chamber is equipped with three sets of rotors and stators, which can be selected as two-layer, four-layer or six-layer structures.

2. The motor and the bearing housing are elastically connected, and the bearings can be lubricated with grease or oil.
3. Modular design, convenient disassembly and assembly, low cost of replacing parts.
4. Various sealing forms can be selected according to process conditions.
5. Applicable temperature: -20℃ to 160℃; customization is required for temperatures beyond this range.
6. The working chamber can be equipped with a jacket to cool or heat the materials.

Working Principle:

The single-stage high-shear emulsifying pump adopts a horizontal structure. A set of rotors and stators are installed in the narrow working chamber, which can be designed as a single-stage two-layer or single-stage six-layer structure. The rotors and stators are coupled in pairs and highly matched. Driven by the motor, the intermediate shaft rotates at high speed, and the rotors and stators form a vacuum. The material is sucked into the rotor-stator chamber from the inlet. The strong kinetic energy makes the rotor generate a high linear speed, so that the material is subjected to strong impact, crushing, centrifugal extrusion, liquid layer friction and strong shear between the rotor and stator gaps, then ejected. Under the action of forces in multiple different directions, strong turbulence is generated, and the material flows out from the outlet. Multiple cycle operations can be performed.

Application Fields:

The single-stage high-shear emulsifying pump is suitable for emulsification and homogenization of various fluids with viscosity below 10,000 cps, such as water-based and oil-based inks, industrial paints and wood paints, various color pastes, pesticide suspensions, asphalt, fruit juices and jams, lubricating oils, cosmetics, dairy products, textile auxiliaries, etc.

1 Fine chemicals: pigments, dyes, coatings, paints, plastics, resins, inks, pastes, slurries, hot melt adhesives, flame retardants, adhesives, finishing agents, surfactants, leveling agents, anti-sticking agents, defoamers, brighteners, rubber auxiliaries, plastic auxiliaries, dye auxiliaries, flocculants, coagulants, solvents, silicone oils, emulsified resins, emulsified carbon black, dispersion

2 Petrochemical industry: lubricating oils, heavy oil mixing, heavy oil emulsification, water-in-oil, oil-in-water, water-diesel emulsification, modified asphalt, emulsified asphalt, catalysts, wax emulsification

3 Pesticides and fertilizers: fertilizers, pesticide emulsification, pesticide auxiliaries, pesticide intermediates, emulsifiable concentrates, insecticides, herbicides, seed coating agents, fungicides, urea, compound fertilizers, emulsifiable concentrates, wettable powders

4 Biomedicine: cell pulping, serum, vaccines, protein dispersants, ointments, antibiotics, sugar coatings

5 Daily chemicals: skin creams, skin lotions, detergents, preservatives, hair care products, toothpaste, daily flavors

6 Food industry: food additives, flavors, fragrances, fruit juices, jams, ice cream, dairy products, chocolate, non-dairy creamer

7 Coatings and inks: interior and exterior wall coatings, latex paints, nano coatings, building adhesives, light-curable coatings, inks, carbon black, coating auxiliaries, bentonite

8 Paper industry: pulp adhesives, rosin dispersion, calcium carbonate fillers, auxiliaries, pigment mixing, resin emulsification

9 Environmental protection: wastewater, sewage treatment, modification, recycling

10 Others: paper making, ceramic glazes, rust removers

Equipment grade: chemical grade, sanitary grade I, sanitary grade II, sterile grade
Motor type: ordinary motor, variable frequency speed-regulating motor, explosion-proof motor, variable frequency explosion-proof motor, pneumatic motor
Power supply options: 380V/50HZ, 220V/60HZ, 440V/50HZ
Motor accessories: PTC thermal protection, noise-reducing type
Emulsifying pump material: SUS304, SUS316L, SUS316Ti
Emulsifying pump optional accessories: liquid storage tank, blowdown valve, frequency converter, control box, mobile trolley
Emulsifying pump surface treatment: polishing, wear-resistant treatment
Inlet and outlet connection form: flange, screw thread, clamp
Emulsifying pump optional containers: this equipment is suitable for containers of various sizes